Mayo
07-17-2013, 04:04 PM
I want to join the long sides of rectangular boards in the shape of an octagon. I can cut the edges at 22 1/2 degrees so that they assemble correctly. It's actually an open octagon using only 5 boards instead of 8.
Is there a way to cut the edges so that it's a mechanical connection like a dovetail or maybe like how a glue joint bit cuts the edges?
Maybe biscuits or a spline or a particular way of using a dovetail bit with the boards angled in a way that lets them join correctly.
Or some kind of cad created joint? Maybe that new dovetail joint program with the boards positioned differently? I'm lost...
I can't picture how I would angle the boards in order to create a secure joint. Cutting the 22 1/2 degree cuts on my table saw is not a problem - the way to make a joint that locks together and still achieves that angle is the problem.
Additional info:
The boards measure about 12x25 inches. They're 3/4 inch thick.
And they're not wood - they're 2lb density EPS foam.
The joint doesn't have to look pretty or fit so tight that it's impossible to assemble without breaking the foam.
I want the joint to prevent the boards from slipping towards the inside or outside of the octagon - vertical slipping is not going to be an issue.
Any suggestions would be greatly appreciated!
Is there a way to cut the edges so that it's a mechanical connection like a dovetail or maybe like how a glue joint bit cuts the edges?
Maybe biscuits or a spline or a particular way of using a dovetail bit with the boards angled in a way that lets them join correctly.
Or some kind of cad created joint? Maybe that new dovetail joint program with the boards positioned differently? I'm lost...
I can't picture how I would angle the boards in order to create a secure joint. Cutting the 22 1/2 degree cuts on my table saw is not a problem - the way to make a joint that locks together and still achieves that angle is the problem.
Additional info:
The boards measure about 12x25 inches. They're 3/4 inch thick.
And they're not wood - they're 2lb density EPS foam.
The joint doesn't have to look pretty or fit so tight that it's impossible to assemble without breaking the foam.
I want the joint to prevent the boards from slipping towards the inside or outside of the octagon - vertical slipping is not going to be an issue.
Any suggestions would be greatly appreciated!