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fleinbach
12-10-2006, 10:26 AM
Yesterday I finished my latest theater room. The room was created from a total of 22 sheets of MDF, mostly 5' x 12'

The enclosed picture is small, so a lot of detail cannot be seen but I will describe some of it as follows.

The oak bullnose on the platform was rabbited to hold the rope light. The only reason I did not use a table saw here is because the rabbit makes a curve at the corners.

The bar top is made from three pieces of rough sawn popular. They were surfaced with a 1 1/4 inch bit and the edges were plained with a half-inch straight bit for joining.

The Dragon base is a 2 3/4" deep MDF relief finished with a quarter inch Ball nose bit.

The lower walls are 3/4" MDF sheets with a stone relief cut into them.

The DVD case doors were cut from 3/4" MDF

The upper arches were also cut from 3/4" MDF and where outlined using the Shopbot with a Roman ogee bit.

The recessed octagon ceiling with medallions was made mostly with 1 inch MDF. The medallions are made in three layers. The first two are simple 2-D cuts. The last layer is a 3-D relief.


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The front towers are made up of several components, the details of which are difficult to see, even in my larger photos. They start with a base made of MDF. The main tapered tower is topped with a crown like perimeter ring surrounding a mica light. Above the light is the tower top supporting the archway over the screen.

The mural to the left is actually a hidden door. This door is made to look like a wall containing a castle window with a view of a dragon and Castle in the background. The door is 8 inches thick constructed entirely out of MDF. It is controlled by pneumatic cylinder via a hidden switch.



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More and larger pictures can be seen on my website here http://www.theaterrooms.com/Nicosia.htm

brian_h
12-10-2006, 11:04 AM
Frank,

I thoroughly enjoy seeing what you do. I think what it does is get me thinking outside of the box, as far as recreational uses of the 'bot. Thanks for sharing. Your work is excellent.

jhicks
12-10-2006, 11:59 AM
Very Nice doesn't quite do it justice Frank! That's some beautiful design, fabrication, and finishing work. Keep those inspirational photos coming.
Now I have to go to the movies.

drodda
12-10-2006, 02:18 PM
Frank,

How long does it take you to do a project of this size start to finish?

The details are incredible!

-D

fleinbach
12-10-2006, 04:42 PM
Dave,

I checked my records, and it shows 632 hours where charged to this job. This figure is only for my employees and does not include any sub work or design. These include my drywaller, electrian, carpet installer and Faux painters. All design work and layout for the Shopot was done by me personally and I do not record my own time. But I would say, I probably have more hours in design and layout work than the actual construction.

My primary design tool is Chief Architect. I do all the 3-D rendering, and all 2-D DXF files with Chief.

drodda
12-10-2006, 04:53 PM
Frank,

Thanks for sharing with us. Once again that is an incredible project. Must be nice to see the design all come together in the end?

-D